Customized gear pumps used in medical devices

IVD and Laboratory Pumps Manufacturer

Diener Precision Pumps USA manufactures precision medical pumps for mixing, dosing and transfer of reagents, buffers and sample fluids in In-Vitro Diagnostics and laboratory analytical systems.

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Precision-Engineered Pumps for Medical and Laboratory Applications

At Diener Precision Pumps USA we design and manufacture extremely precise, reliable, low-noise and durable custom gear and metering pumps used in a variety of medical and laboratory diagnostics applications. All our pumps are customizable in terms of the pump design and features to suit the exact requirements of our clients’ systems.

Fluid metering gear pump

IVD Fluid Transfer Gear Pumps

DPP USA precision gear pumps are typically used for bulk transfer and waste fluid removal.

Some of the features that make our pumps the preferred choice among renowned IVD equipment OEMs are:

  • Constructed from chemically inert materials: typically stainless steel, PEEK, and EPDM
  • The pump head is magnetically coupled without seals, eliminating any risk of leakage
  • The low inertia design results in faster response times and lower power consumption
  • All our pumps are self-priming
  • The unique flow-through design allows for faster clean-in-place
  • Properly applied, the pumps will last the life of the instrument
  • Extreme Series precision gear pump model can transfer sample liquids in the fluid viscosity range 0.3 to 1000 cps.
Reagent dosing and precision metering pumps in a lab environment

IVD Reagent Dosing and Metering Pumps

DPP USA precision micro-metering pumps are typically used for mixing and dosing of reagents, buffers, and solvents within IVD and laboratory analytical equipment.

Qualities that set DPP USA micro-metering pumps apart as the ideal choice for medical and analytical applications:

  • Inert materials of construction: alumina ceramic and ETFE
  • The pump displacement is adjustable in the range of zero to 500 microliters per stroke
  • The pumps are fitted with an optical sensor that defines the “home” position
  • Smooth and quiet operation throughout the speed range thanks to the balanced driving elbow
  • Quick installation time and space-saving with their multiple ports and mounting options
  • Dual Precision micro-metering pumps allow pre-configured dosing where precise mixing ratios are required. Each end can be independently adjusted.
Syringe metering pump used in lab device

Why our metering pumps beat peristaltic pumps for medical applications

Unlike peristaltic pumps, metering pumps are maintenance-free and generate higher pressures (to six bar). The ceramic piston/cylinders do not wear and there are no tubes to replace.

The metering pump displacement is adjustable between 20 and 500 microliters/stroke and the drive train is balanced for quiet operation.

The zero dead volume ensures faster self-priming and reduces the time to clean-in-place.

DPP USA metering pump are a “fit and forget” solution.

Cross section of the precision gear pump designed by Diener

Why our gear pumps beat diaphragm pumps for medical applications

Diener Precision Pump USA IVD gear pumps have no internal check valves so they can reliably provide pulseless flow of high viscosity fluids and fluids with suspended solids.

Gear pumps can generate much higher pressures, and the magnetic coupling ensures no leakage. The flow-through design reduces clean-in-place time.

The internal bearings in our precision gear pumps are oversized to ensure long life and quiet operation.

DPP Metering pumps precision 4 6.34 Rinse
DPP Dual Precision Series Micro-Metering Pumps with Threaded In and Out Ports

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Chemically resistant pumps

Diener pumps USA are made from materials that are resistant to a wide range of aggressive chemicals. This ensures reliably precise and durable performance even in the harshest laboratory environments.

Low Noise Gear Pump Icon

Low noise pumps

Thanks to their intelligent design, Diener pumps USA are some of the quietest on the market. Low-noise and low-vibration operation makes them unbeatable for medical and laboratory applications, when it‘s important to have peace and quiet.

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Extremely precise

Due to the intelligent design of our pump components, state-of-the-art production techniques, and stringent testing, DPP USA precision micro-metering pumps offer unparalleled accuracy in fluid dosing, essential for successful analytical processes in IVD and laboratory diagnostics.

Diener Precision Pumps IVD and Laboratory Pumps

  • Precision Series Metering Pump

    Precision Series Metering Pump

    Meet the perfect precision metering pump engineered for sensitive applications in analytical, diagnostic and medical technologies.

    • Flow
      0-500 ml/min
    • Pressure
      0-6 bar
    • Size
      Ø 44 X 115
    • Power Consumption
      0-25W
    See Details
  • Dual-Precision Series Micro-Metering Pump

    Dual-Precision Series Micro-Metering Pump

    Precise fluid mixing, simultaneous dosing and out-of-phase delivery are made possible with the innovative design of our Dual-Precision Series precision metering pump model.

    • Flow
      0-500 ml/min
    • Pressure
      0-6 bar
    • Size
      Ø 60 X 230
    • Power Consumption
      0-50W
    See Details
  • Extreme Series Precision Gear Pump

    Extreme Series Precision Gear Pump

    The Extreme Series gear pump is designed for high stress loads. It can easily pump difficult fluids from pigmented inks to strawberry smoothies.

    • Flow
      0-6000 ml/min.
    • Pressure
      0-10 bar
    • Size
      Ø70 X 160
    • Power Consumption
      0-125W
    See Details
  • Optima Series Precision Gear Pump

    Optima Series Precision Gear Pump

    The Optima Series gear pumps are ideal for any application where constant high-pressure delivery volume is required in a compact area.

    • Flow
      0-2000 ml/min.
    • Pressure
      0-6 bar
    • Size
      Ø60 X 110
    • Power Consumption
      0-50W
    See Details
  • Silencer LD Series Precision Gear Pump

    Silencer LD Series Precision Gear Pump

    Silencer LD Series extends the success of the Silencer Series precision gear pump to light duty applications requiring a more compact size.

    • Flow
      0-6000 ml/min.
    • Pressure
      0-10 bar
    • Size
      Ø60 X 70
    • Power Consumption
      0-85W
    See Details
  • Silencer Series Precision Gear Pump

    Silencer Series Precision Gear Pump

    The Silencer Series gear pumps were designed from scratch to be everything a gear pump should be: durable, leak-free, reliable, chemically inert and quiet. 

    • Flow
      0-6000 ml/min.
    • Pressure
      0-10 bar
    • Size
      Ø60 X 70
    • Power Consumption
      0-85W
    See Details

Ratio Metering Challenge

Problem

The customer wanted to accurately mix a concentrated base solution with water. The volumetric ratio had to be within 0.5 µL per stroke. Using two pumps was expensive and presented electronic control challenges.

Solution

Diener’s adjustable metering pumps can be calibrated at precise dispense volumes, so it made sense to mount one pump to each end of a stepper motor. The pumps operate together and are calibrated to the exact volumetric ratio, in this case 1 part buffer to 10 parts water. By using different piston diameters, we were able to fulfill other mixing ratios up to 100:1 using the same basic pump design.

Build Your Custom IVD System Pump

Our pump engineers and technical experts are eager to design a custom IVD system pump for your exact requirements. We partner with OEMs seeking high-volume production, with minimum annual orders starting at 100 pieces.

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